60 series detroit exhaust manifold leaks

The threepiece exhaust manifold with fey rings should not be cleaned prior to inspection. Detroit diesel exhaust gasket ddc 23524218 raneys truck. I used to have problems with my oem exhaust manifold leaking where it joined together. Wades shows you a little known trick to help loosen up some of those stuck exhaust manifold bolts. Dda tech for 30 years,all 2 cycle, series 60,50 mbe also. View and download detroit diesel 60 egr series technician manual online. Any help with avoiding surprises or oops would be greatly appreciated. Series 60 cooling system operation with 5 comments at coolant temperatures below approximately 86 89 c 186 193 f for vehicle, industrial, and keelcooled marine engines or 69 73 c 156 163 f for heat exchangercooled marine engines, the thermostat valves remain closed and block the flow of coolant from the engine. The tapped hole must be in a comparatively straight area of the turbocharger exhaust outlet. Detroit diesel series 60 top liner cooling highway and. Detroit series 60 ddec 2 black smoke at low manifold pressure. Knock noise in a detroit diesel series 60 it still runs. Series 60 detroit diesel engines catalog page 264, exhaust manifold groups. I have a 98 international with a detroit 60 series its.

Here is a bulletin from detroit on getting that manifold sealed. I had a driver let a motor coach idle for 16 hours on low idle. Exhaust manifolds for cat 8 tuners and monitoring 3 turbo chargers 4. Complete exhaust manifold for a detroit diesel series 60 nonegr engine. Excessive exhaust smoke detroit diesel troubleshooting diagrams. Its overhead camshaft increased flow through the head and its drivebywire throttle made it the very first roadgoing truck engine to utilize full electronic. The truck is blowing blue an oil in the exhaust manifold. Excessive exhaust smoke detroit diesel troubleshooting. Detroit 60 series 14l head cracked and leaking coolant. I have instaled 2 detorit 3 piece manifolds and 1 after market 3 piece maniflod. My detriot 60 series has excessive exhaust smoke and low manifold pressure, i have checked for air leaks and cant find any, what should i check.

The other thing which actually started me looking for solutions is i cant keep an exhaust manifold on this thing, they keep cracking. To meet the demand for a new type of engine that would help usher turbodiesels into this millennium, detroit diesel a subsidiary of chrysler ag introduced the series 60 as its industry trump car. Dont take the chance of being stranded on the road from a failed oem exhaust. Bully dog big rig exhaust manifold for detroit series 60. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our dtnaconnect web portal and the ddcsn web portal is now retired. Exhaust manifold series 60 detroit diesel engines catalog.

Introduced in 1987, the first detroit series 60 engine was a departure from its predecessors in many ways. To determine if a faulty exhaust system is causing excessive exhaust smoke, perform the following. My turbo leaks oil between the manefolf and turbo where the 4 screws go i already replaced the gasket and it keeps leaking anybody know why. Weve got an 06 freightliner fld 120 sd with a 60 series detroit. Ceramic coated exhaust manifold typically fits years 0407. Series 60 ceramic coated exh manifold for detroit 9503. Its overhead camshaft increased flow through the head and its drivebywire throttle made it the very first roadgoing truck engine to utilize full electronic controls. See figure 71 for a typical configuration of the exhaust manifold and gaskets. Detroit exhaust manifolds for detroit series 60 ceramic coated exh manifold for detroit 0407. The sca inhibitors and glycol concentration must be checked according to the recommended maintenance schedule as described in the detroit diesel series 60 service manual and operators guide for that specific engine or ddc publication 7se298, available from authorized detroit diesel distributors. The detroit diesel series 60 is offered in three versions. You will notice quicker turbo spool and higher power output and economy from your engine.

I have a 98 international with a detroit 60 series its leaking oil between the exhaust manifold and were the turbo answered by a verified. Detroit 60 series exhaust manifold question truckersreport. The popular detroit series 60 engine was introduced in 1987. Detroit series 60 with oil in turbo freight relocators. Premium rapid flow ceramic coated exhaust manifolds. Decrease in power, acceleration, and fuel efficiency. Bully dog big rig exhaust manifold detroit series 60 12. I love the engine and wish there was a 1 piece manifold for it. Quality made product this gasket is used to prevent exhaust leaks between the castiron exhaust manifold and the exhaust pipe. Problems range from failed exhaust manifold gaskets, to cracked exhaust manifolds. Bully dog big rig exhaust manifold for detroit series 60 12. These manifolds are the fastest flowing pieces available for the series 60 12.

Premium rapid flow ceramic coated exhaust manifolds these manifolds are the fastest flowing pieces available for the series 60 12. Use a infrared gun on the exhaust manifold right after start. I know for a fact i have injector oring leaks and will need to be dealt with. Exhaust manifold leaks will produce a few failure symptoms excessive engine noise. Couldnt find out where the coolant was going until i pulled the intake and realized it was going into the cylinder and out the exhaust slowly because of a. The engine died and hasnt been able to start since. Who know how the over head is but the airair needs checked for leaks from turbo to the head. Detroit series 60 in frame rebuild part install oil pan and exhaust manifold duration.

Is there a one piece manifold available for this engine. Exhaust manifold leaks function failure symptoms potential. You can check this with a straight edge and a feeler gauge. I will just put it in my lunch box in am so i will not forget to get the info for you. Problems with series 60 detroit diesel engine it still runs. My detriot 60 series has excessive exhaust smoke and low. Almost by definition, truckers have always been practically obsessed with engine reliability fuel mileage.

A high quality ceramic coating keeps the heat in which means exhaust gas velocity will flow at peak speed to the turbo. Make a visual check for oil leaks around the filters and the external oil lines. Capitalize on the fuel savings and horsepower gains with our exhaust manifold. This inline, 4cycle, 6cylinder diesel engine uses the innovative ddec electronic fuel control system to provide engine management reports, answering the high demand for a fuelefficient heavyduty engine. Turbocharger actuator 7147920003, gta4202 for detroit 12. Bully dog freightliner western star detroit series 60 12. Series 60 ceramic coated exh manifold for detroit 0407. Dec 08, 2009 93 detroit series 60, 425 hp, prewastegate turbo leaks oil. Series 60 detroit diesel engines catalog page 263, exhaust manifold group. Aftermarket exhaust manifolds for detroit diesel series 60.

Thicker manifold flanges and exhaust manifold walls. Curious about the differences between the detroit diesel series 60 12. Discussion in trucks started by workshoprat92, jul 25. Slotted bore engine microfiche stenco aluminium vbelt compactor parts manual microfiche track pulley wt sidelock haul truck microfiche tracks pulley cummins isx aluminium vbelt 1a track pulley terex parts manual detroit series 60 koehring parts manual 7 liter diesel engine aluminium vbelt excavator parts catalog manual mercruiser 233 ford 351 5 8l detroit series 60 12 7 liter 12 7 liter. To meet the demand for a new type of engine that would help usher turbodiesels into this millennium, detroit diesel a subsidiary of chrysler ag introduced the series 60 as. I have owned it for 9 years and have never been able to get the exhaust manifold slip joints to stop leaking. Cooling system detroit diesel troubleshooting diagrams. Detroit diesel series 60 freightliner low mount manifold. Took it to the local detroit shop here and they did a cylinder cut out test.

Recheckthe fins on the turbo and impellor to be sure that the fins are not touching the compressor housing. Manifold key benefits 20% increase in airflow over stock 75100 degree cooling of egts made in the usa warranty. Bully dog exhaust manifold bd85302 detroit series 60. The outlet flange is centrally located and connects directly to the turbocharger turbine housing. Was experiencing exhaust fumes in cab, found exhaust manifold leaking at joints. Exhaust manifold leakage leaking delivery pipe defective or leaking vpod leaking air system charge air cooler hoses loose hose clamps 410 all information subject to change without notice. Detroit 60 series 14l head cracked and leaking coolant into. Bully dog exhaust manifold 199503 detroit series 60. Theres a pretty strong air leak at one of the slip joints on the exhaust manifold. Page 9 introduction the series 60 egr technicians guide is intended to be used by a qualified service technician familiar with detroit diesel electronically controlled ddec diesel engines and to provide a better understanding of the egr system to improve the diagnosing of a series 60 egr system. Ask questions on any topic, get real answers from real people. Series 60 detroit diesel engine troubleshooting detroit.

Spray soap solution on intake manifold and new cac hoses and cac. This manifold has 50% more surface contact and has been press fit to ensure there are no leaks creating smooth airflow to the turbo. Ive been viewing the threads dealing with the series 60 detroit diesel and have to. To solve this problem, we had to make and cast our own exhaust manifold for the series 60 detroit engine see photos. Jm turbo compatible with freightliner truck detroit engine s60 14. Detroit series 60 ddec 2 black smoke at low manifold. Listed below are the steps to inspect an assembled threepiece exhaust manifold for cracks, excessive soot, wear, distortion, and stretched or stress bolts. Pdi manifold that will reduce back pressure and make your motor have more power and run cooler. I have a 98 international with a detroit 60 series its leaking oil. Good, used exhaust manifold off of a detroit series 60 12. Bully dog exhaust manifold for 200407 detroit series 60. Detroit diesel series 60 operators manual pdf download.

Feb 12, 2012 i have a series 60 made in 1998 in a classic. One of the bestperformance manifolds on the market for the big trucks. Stop engine override switch red stop lamp immediate speed reduction idling diagnostic data reader air compressor drain and flush the cooling system drive belts shifting flas codes ddec v operation. Detroit diesel 60 egr series technician manual pdf download. When the manifold pressure does come up it is good and strong at 2530 psi. I would say a water jacket is leaking into the exhaust manifold when the. Detroit diesel exhaust gasket ddc 23524218 raneys truck parts.